The Obsolete Air-Cooled Documentation Project
Damage Numbers and Proprietary Parts (1965)

You may either download entire sections of the manual in tar.gz files containing PNGs, or download specific pages by using the table below. If you already know which page you want, use the quick index; if you're not sure where something is, use the full index. In the full index, the second column indicates what models each page applies to. If it says "all", the page has information common to more than one model. If you can't find a certain part on the first page you check, go forward and backward a couple of pages to see if it appears there -- this manual is not as linearly organized as the parts manuals.

This manual was used by dealers to report the reasons they replaced Type 1, 2, or 3 parts under warranty. For parts that could come from more than one supplier, it shows how to identify the supplier via logo or other marking. It also has a section on sealing Type 1 and Type 3 bodies - I guess Buses didn't leak!

Indexes
Quick Index

Title and Introduction

000 001 002 -- --

Main Group 1: Engine

000 001 002 003 004
005 006 007 008 009
010 011 012 013 014
015 016 017 018 019
020 021 022 023 024
025 026 027 028 029
030 031 031a 032 033
034 -- -- -- --

Main Group 2: Fuel Tank, Exhaust System, Heater System

000 001 002 003 004
005 006 007 008 009
010 011 012 013 014
015 016 017 018 019
020 -- -- -- --

Main Group 3: Transmission

000 001 002 003 004
005 006 007 008 009
010 011 012 013 014
015 -- -- -- --

Main Group 4: Front Axle, Steering

000 001 002 002a 002b
003 004 005 006 007
008 009 010 011 012
013 014 015 -- --

Main Group 5: Rear Axle

000 001 002 003 004
004a 005 006 007 008
009 010 011 012 013

Main Group 6: Road Wheels, Brakes

000 001 002 003 004
005 006 007 008 009

Main Group 7: Frame, Hand and Foot Lever Systems

000 001 002 003 004
005 006 007 008 009
010 011 012 013 --

Main Group 8: Body

Body Damage Codes

000 001 002 003 004
005 006 007 008 009
010 011 012 013 014
015 016 016a 016b 016c
016d 016e 017 018 019
020 021 022 023 024
025 026 027 028 029
030 030a 031 032 032a
033 034 035 036 037
038 039 040 041 042
043 044 045 046 047
048 049 050 051 052
053 054 055 056 057
058 059 060 061 062
063 064 065 066 067
068 069 070 071 072
073 074 075 076 077
078 079 080 081 082

Paint Damage Codes

200 201 202 203 204
205 206 207 208 209

Body Sealing - Type 1

500 501 502 503 504
505 506 507 508 509
510 511 512 513 514
515 516 517 518 519
520 521 522 523 524
525 526 527 -- --

Body Sealing - Type 3

600 601 602 603 604
605 606 607 608 609
610 611 612 613 614
615 616 617 618 619
620 621 622 623 624
625 626 627 628 629
630 -- -- -- --

Main Group 9: Electrical Equipment

000 001 002 003 004
005 006 007 008 009
010 011 012 013 014
015 016 017 018 019
020 021 022 023 024
025 026 027 028 029
030 031 032 033 034
035 036 -- -- --

Main Group 0: Accessories, standard equipment, etc

000 001 002 003 --
Full Index

Title and Introduction

00a all title page
00b all overleaf
00c all introduction

Main Group 1: Engine

000 all section title
001 all engine
002 all crankcase
003 all cylinders, heads
004 all heads, camshaft
005 all crankshaft, gears
006 all pulley, flywheel, rods
007 all main bearings
008 all rod bearings
009 all pistons, rings
010 all rings, pin
011 all camshaft, push rods
012 all rocker arms, valves
013 all valves
014 all oil pump
015 all oil filler, breather
016 all oil cooler
017 all fan housing
018 all fuel pump
019 all carb, choke
020 all carb parts
021 all carb parts
022 all carb parts, air filter
023 all intake manifold
024 all throttle positioner
025 3 fuel injection
026 all clutch
027 all clutch
028 all clutch, autostick
029 all autostick, automatic
030 3 engine mounting
031 all clutch
031a all clutch
032 all saxomat clutch
033 all clutch
034 3 engine mounting

Main Group 2: Fuel Tank, Exhaust System, Heater System

000 all section title
001 all fuel tank, filler
002 1 fuel tank, filler
003 all muffler, exhaust
004 all exhaust
005 all heater boxes
006 all thermostat, hoses
007 all hoses, pipes
008 all heater vents
009 all fresh air
010 all heater
011 all fresh air
012 all fresh air
013 all fresh air
014 all Eberspaecher gas heater
015 all Eberspaecher gas heater
016 all Eberspaecher gas heater
017 all Eberspaecher gas heater
018 all Eberspaecher gas heater
019 all Webasto gas heater
020 all Webasto gas heater

Main Group 3: Transmission

000 all section title
001 all case, seals
002 all case, seals
003 all case, seals
004 all mount
005 all fasteners
006 all main drive shaft
007 all 1st gear
008 all 2nd, 3rd gear
009 all 4th, reverse gears
010 all selector forks
011 3 auto: case, oil pump
012 3 auto: thrust washers
013 3 auto: valve body
014 3 auto: valve body
015 3 auto: gaskets, solenoid

Main Group 4: Front Axle, Steering

000 all section title
001 all front axle
002 all torsion arms
002a 3 torsion arms
002b all torsion arms
003 all torsion arms
004 all king pin, ball joints
005 all ball joints, link pins
006 all brakes, bearings
007 all bolt
008 all torsion springs
009 all shocks
010 all steering gear
011 all steering gear
012 all steering column
013 all steering column
014 all steering wheel
015 all tie rods, damper

Main Group 5: Rear Axle

000 all section title
001 all housing, seals
002 all driveshafts
003 all reduction gears, bearings
004 all bearings, seals
004a all torsion bar, spring plates
005 all CV joints, brakes
006 all brakes
007 all housing, seals
008 all torsion bar
009 all shocks
010 all differential
011 all differential
012 all differential
013 all differential

Main Group 6: Road Wheels, Brakes

000 all section title
001 all wheels, hubcaps, tires
002 1 rear brakes
003 all front brakes
004 all rear brakes
005 all brake hydraulics
006 all brake hydraulics
007 all brake hoses, lines
008 all brake hoses, lines
009 all disc brakes

Main Group 7: Frame, Hand and Foot Lever Systems

000 all section title
001 all frame
002 1 frame head
003 all frame head, seat rails
004 all front bumpers
005 all rear bumpers
006 all rear bumpers, bows
007 all gear shift
008 all gear shift, hand brake
009 all heater cables
010 3 auto selector lever
011 all pedals
012 all pedals
013 all pedals

Main Group 8: Body

Body Damage Codes

000 all section title
001 all side members, cross members
002 Bus floor, seat runners
003 all front, front wheels
004 all windshield, A-pillar
005 all trunk
006 1 quarter panels
007 all wheel housings
008 all bows, quarter panels
009 all wheel housings, floor
010 all engine sheet metal
011 all engine sheet metal
012 all roof, gutters
013 Bus roof, air duct
014 1 fresh air
015 all fenders
016 all sill panels, fender beading
016a all rear lid, hinges
016b all rear lid latch
016c all rear lid latch, sealing
016d Bus rear lid, gates
016e all doors
017 all front lid, hinges
018 1 sealing
019 1 sealing
020 all rear lid
021 all rear lid latch
022 all rear lid latch
023 Bus rear lid, hinges
024 all doors
025 all door sealing
026 all door locks
027 all door locks
028 all door locks
029 all door latch
030 all windows
030a Bus door handles
031 all window channels
032 all window sealing
032a all glass
033 all window channels
034 all vent wings
035 all vent wings
036 Bus doors, handles
037 Bus door locks
038 Bus sliding door
039 Bus door locks, handles
040 Bus door seal
041 all glass
042 all glass
043 all glass
044 all glass
045 all quarter windows
046 all quarter windows
047 all vent wings
048 all door trim panels
049 all instrument panel trim
050 all window trim
051 1 body moldings
052 all body moldings
053 all scripts
054 all instrument panel trim
055 all instrument panel trim
056 all rear view mirrors
057 all visors, seat belts
058 all interior linings
059 all interior linings
060 all trunk linings
061 all floor mats
062 all trunk linings
063 all door trim panels
064 all door trim panels
065 all door trim panels
066 all roof linings
067 all top linings
068 all top latch
069 all top linings
070 all top latch
071 all sliding roof
072 all sliding roof
073 all front seat frame
074 all front seat hardware
075 all front seat hardware
076 all front seat backrest
077 all front seat backrest
078 all front seat hardware
079 Bus front seat hardware
080 all rear seat
081 all rear seat backrest
082 all rear seat hardware

Paint Damage Codes

200 all subsection title
201 all paint damage explanation
202 all paint damage explanation
203 Bug codes for body sections
204 3 codes for body sections
205 Ghia codes for body sections
206 bus codes for body sections
207 Bug color codes
208 3 color codes
209 bus color codes

Body Sealing - Type 1

500 all subsection title
501 all explanation
502 all sealing materials
503 Bug front body
504 Bug front body, roof
505 Bug roof
506 Bug roof
507 Bug doors
508 Bug doors
509 Bug rear body
510 Bug rear body
511 Bug frame
512 all explanation
513 Ghia front body
514 Ghia instrument panel
515 Ghia trunk
516 Ghia trunk
517 Ghia trunk
518 Ghia doors
519 Ghia doors
520 Ghia doors
521 Ghia rear body
522 Ghia rear body
523 Ghia windows
524 Ghia windows
525 Ghia frame
526 Ghia frame
527 Ghia frame

Body Sealing - Type 3

600 all subsection title
601 3 front body
602 3 front body
603 3 roof
604 3 footwell
605 3 trunk
606 3 side member
607 3 side member
608 3 side member
609 3 side member
610 3 doors
611 3 doors
612 3 doors
613 3 doors
614 3 rear body
615 3 rear body
616 3 rear body
617 3 grommets
618 3 frame
619 34 front body
620 34 front body
621 34 front body
622 34 front body
623 34 side member
624 34 side member
625 34 doors
626 34 doors
627 34 rear body
628 34 rear body
629 34 rear body
630 34 rear body

Main Group 9: Electrical Equipment

000 all section title
001 all generator
002 all generator parts
003 all coil, distributor
004 all distributor parts
005 all ignition switch
006 all steering lock
007 3 fuel injection parts
008 3 fuel injection parts
009 all starter
010 all battery
011 all fuel gauge
012 all fuel gauge, clock
013 3 transmission parts
014 all fuse box
015 all headlights
016 all headlights
017 all dimmer switch
018 all licence lights
019 all brake lights
020 all tail lights
021 all inside lights
022 3 parking lights
023 all horn
024 all turn signals
025 all turn signals
026 all hazards
027 all wipers
028 all wipers
029 all wiper motor parts
030 all washer parts
031 all speedometer
032 all speedometer
033 all accesories
034 all harness
035 all harness
036 all bulbs

Main Group 0: Accessories and Standard Equipment

000 all section title
001 all accessories
002 all accessories
003 all accessories
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